Alfa Laval DuraCirc Aseptic Pumpe für sterile Verarbeitungsanwendungen

Alfa Laval DuraCirc Hygienic Circumferential Piston Pumpsss

The Alfa Laval DuraCirc is a high-performance hygienic circumferential piston pump built entirely in 316L stainless steel, with twin-wing piston rotors in a special non-galling alloy for long-term reliability. EHEDG and 3-A certified, it combines high volumetric efficiency with verified CIP cleanability across dairy, food, beverage, and personal care processes. A front-loading single mechanical seal minimises maintenance time, while the extended 3-year warranty on non-wear parts reflects the pump's engineered durability. The Uni-Fit port option allows direct retrofit into existing process installations with no pipework changes required.

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Why choose a circumferential piston pump for hygienic processes

The Alfa Laval DuraCirc is a circumferential piston pump purpose-built for CIP applications across the dairy, food, beverage, and home and personal care industries. Unlike conventional rotary lobe pumps, its twin-wing piston rotor design delivers high volumetric efficiency. This enables optimised pump selection that lowers capital costs while improving process yield. The result is a pump that handles low-viscosity fluids at medium to high discharge pressures with exceptional energy efficiency and consistent output.

Durable DuraCirc construction with 316L stainless steel

Every product-wetted steel component - including the rotor case, front cover, and rotor nuts - is manufactured from W. 1.4404 (316L) stainless steel. The rotors themselves are made from a special non-galling alloy that resists wear and seizure, even under demanding operating conditions. Shafts are duplex 1.4460 (329) stainless steel for superior strength and corrosion resistance, while the gearbox, base plate, and coupling guard are also stainless steel. This gives the DuraCirc an all-stainless exterior that stands up to washdown environments and aggressive cleaning chemicals.

EHEDG and 3-A certified circumferential piston pump design

The DuraCirc carries both EHEDG and 3-A certifications. These are the principal independent hygiene design standards for process equipment in European and North American food and dairy production. Profiled, defined compression elastomers and an optimised shaft seal location eliminate potential harbourage points for bacteria. This reduces cross-contamination risk and the time needed for CIP cycles, cutting cleaning costs while maintaining product integrity and process yield.

Front-loading seal for fast maintenance

Service speed directly affects uptime. The DuraCirc addresses this with a front-loading single mechanical seal that can be inspected or replaced from the front of the pump without disconnecting any pipework. Full component interchangeability, a single lubricant requirement, and a robust bearing arrangement with increased-diameter duplex shafts all contribute to faster, simpler maintenance. The heavy-duty bearing positioning minimises the risk of pump head contact, further reducing service frequency and supporting continuous process operation.

High inlet pressure ratings across the DuraCirc range

The DuraCirc range spans models from the compact DuraCirc 32 to the large-capacity DuraCirc 74, with port sizes from 25 mm to 150 mm. Maximum inlet pressures range from 13 bar on the DuraCirc 43 up to 40 bar on the DuraCirc 72, giving engineers flexibility to match the pump precisely to process requirements. The maximum process and CIP temperature across all models is 150 °C. This makes the DuraCirc suitable for high-temperature cleaning and pasteurisation circuits.

Uni-Fit retrofit port option

The DuraCirc Uni-Fit port option is designed for straightforward replacement of the Alfa Laval SCPP range and other major brands. It matches existing pipework dimensions. Engineers can upgrade to DuraCirc performance without modifying their process lines. This reduces installation time and cost while delivering immediate improvements in efficiency, hygiene, and reliability.

Extended warranty and total cost of ownership

Alfa Laval backs the DuraCirc with an extended 3-year warranty covering all non-wear parts, provided genuine Alfa Laval spare parts are used. Combined with its robust gearcase design, long-life bearings, and easy-access seal arrangement, the DuraCirc delivers a low total cost of ownership over its working life. Fewer unplanned stops, shorter maintenance windows, and reduced CIP chemical consumption all contribute to measurable savings in daily operations. As a specialist supplier of hygienic process equipment, Euroflow supports DuraCirc selection, spare parts supply, and ongoing service needs.

Technische Details

  • Product-wetted steel parts: W. 1.4404 (316L)
  • Rotor material: special non-galling alloy (twin-wing piston rotors)
  • Shaft material: duplex 1.4460 (329)
  • Gearbox, base plate, coupling guard: stainless steel
  • Inside surface finish: Ra ≤ 0.8 µm
  • Standard product-wetted elastomers: EPDM
  • Rotary seal face: Silicon Carbide
  • Stationary seal face: Carbon
  • Max process and CIP temperature: 150 °C / 302 °F
  • Max inlet pressure range: 13–40 bar (model-dependent)
  • Port sizes: 25 mm to 150 mm
  • Flushed shaft seal max flush pressure: 0.5 bar / 7.25 psi
  • Flushed shaft seal water consumption: 30 l/hr / 7 gallon/hour
  • Double mechanical shaft seal water consumption: 30 l/hr / 7 gallon/hour
  • Seal connection sizes: BSP/G 1/8" or NPT 1/8" (DuraCirc 32–43); BSP/G 1/4" or NPT 1/4" (DuraCirc 52–74)
  • Certifications: EHEDG and 3-A
  • Warranty: extended 3-year warranty on non-wear parts (with genuine Alfa Laval spare parts)
  • Models: DuraCirc 32, 33, 34, 42, 43, 52, 53, 54, 62, 63, 72, 73, 74

Optionen und Konfigurationen

  • DuraCirc Uni-Fit port option for retrofit into existing hygienic positive displacement pump installations
  • Single flushed mechanical shaft seal
  • Double mechanical shaft seal
  • O-ring seals (EPDM or FPM, single and flushed)
  • Bare shaft pump configuration
  • Mounted on base plate complete with coupling, guard, gear motor, and shroud
  • Silicon Carbide / Silicon Carbide mechanical seal faces
  • Product-wetted elastomers in FPM or FFPM
  • Horizontal or vertical porting
  • Heating and cooling jacket
  • Rectangular inlet
  • Aseptic option (see separate data sheet)
  • Stainless steel shroud covering coupling and motor
  • Base plate fitted with adjustable stainless steel ball feet

Motordaten

  • Motor type: gear motor, 4 poles
  • Motor standard: IEC metric standard
  • Frequency: 50/60 Hz, suitable for frequency conversion
  • Protection rating: IP55
  • Insulation class: F
Tanks and stainless steel tubes and pumps in an industrial setting.

Industriezweige

The Alfa Laval DuraCirc serves industries where hygiene, efficiency, and reliability are non-negotiable. It is widely deployed in dairy processing and food manufacturing for CIP-intensive transfer and circulation duties. A dairy application documented by Industrial Trading Solutions showed the DuraCirc saving 120 litres of product in a single transfer operation - a direct illustration of what high volumetric efficiency means in practice. Beverage operations, including breweries, also benefit from its certified cleanability, with an aseptic option available for validated sensitive production environments.

Alfa Laval Sensing and Control Think Top V50 and V70

Erweiterte Sensorik und Steuerung für die Prozessoptimierung

Die Integration der Alfa Laval ThinkTop V50 und V70 in Ihre Ventilgruppen sichert maximale Verfügbarkeit und erhebliche Ressourceneinsparungen. Die 360-Grad-LED-Statusanzeige ermöglicht Bedienern die Echtzeit-Überwachung aller Fließwege aus jedem Winkel.

  • Ressourceneinsparungen: Pulse und Burst SeatClean reduzieren den CIP-Verbrauch um bis zu 95 %.
  • Schnelle Einrichtung: Auto-Setup und Live-Setup verkürzen die Inbetriebnahmezeit um bis zu 90 %.
  • Robust: Schutzklasse IP69K, -10 °C bis +60 °C, Nylon PA12 und Edelstahl 1.4301.
  • Einfache Integration: Unterstützt 24VDC PNP, AS-Interface und IO-Link. MTTF von 224 Jahren.
  • Universell: Direkt austauschbar mit ThinkTop Classic; passend für alle hygienischen Alfa Laval Stellantriebe.

Bereit, Ihren CIP-Rücklauf und Ihre Prozessabläufe zu optimieren?

Unsere Produkte
Marcus Schmidt, Euroflow GmbH owner

Haben wir Ihr Interesse geweckt?

Als Alfa Laval Master Distributor in Süddeutschland liefert die Euroflow GmbH hochwertige Komponenten und Expertenlösungen für die Molkerei-, Brauerei-, Getränke-, Lebensmittel-, Kosmetik- und Pharmaindustrie. In den Postleitzahlgebieten 66-99 und 07-08 betreuen wir Baden-Württemberg, Bayern, Saarland, Rheinland-Pfalz, Hessen, Thüringen und Sachsen mit technischer Expertise.

Als Ihr kompetenter Partner für Systemintegration, Tankbau und Endkundenlösungen unterstützen wir Sie umfassend bei der Auswahl optimaler Ausrüstung für viskose Produkte und Reinigungsprozesse. Unser Fokus auf Pumpen, Ventile, Wärmetauscher und Tankequipment gewährleistet zuverlässige Prozessleistung.

Kontaktieren Sie uns noch heute für ein persönliches Angebot und entdecken Sie, wie unsere technische Expertise Ihre Prozesse optimieren kann.

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FAQ

Euroflow betreut Kunden in Süd- und Mitteldeutschland, in den Postleitzahlgebieten 66–99 und 07–08, und damit in den Bundesländern Baden-Württemberg, Bayern, Saarland, Rheinland-Pfalz, Hessen, Thüringen und Sachsen. Als kompetenter Partner für Tankbauer, Anlagenbauer, Systemlieferanten und Endkunden unterstützen wir bei der Auswahl und Auslegung von Systemen für die Verarbeitung viskoser Produkte sowie für Reinigungsanwendungen.

The DuraCirc range provides high volumetric efficiency for shear-sensitive fluids. Port sizes run from 25 mm up to 150 mm. It delivers steady flow rates up to 150 m3/h with operating pressures up to 40 bar. For detailed performance limits, review the Alfa Laval specifications.

The pump features a front-loading mechanical seal that you can inspect or replace without disconnecting any process pipework. This fully EHEDG and 3-A certified construction lacks crevices, reducing cross-contamination risk and simplifying CIP procedures. View the official EHEDG certificate for compliance details.

Yes, the DuraCirc Uni-Fit port option is designed to match existing pipework dimensions of older models and common alternatives. This saves installation time. The pump also comes with an extended 3-year warranty on non-wear parts when operated and maintained with genuine replacement components.

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