Alfa Laval SB Micro Sampling Port

Alfa Laval SB Micro Sampling Port

The Alfa Laval SB Micro Sampling Port is a purpose-built aseptic micro-sampling solution that lets quality control teams take representative hygienic and microbiological samples directly from tanks and pipework — under sterile conditions, in small volumes, without interrupting the process. For breweries, dairies, food producers, and beverage manufacturers where product integrity is non-negotiable, accurate mid-stream sampling is a core production requirement.

Hygienic design is built into the port from the ground up. A minimal component count reduces contamination risk and simplifies cleaning, while the straightforward configuration makes mid-stream sampling practical for operators at any skill level. Three mounting types — for pipe walls, extruded pipe ends, and tank walls — mean the port fits the installation rather than the other way around. Membrane seal material is selectable between silicone and natural rubber, giving specifiers direct control over temperature compatibility. Wetted parts are manufactured in EN 1.4404 (AISI 316L) stainless steel, with 3.1 material certification available on request.

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Accurate sampling starts with a port that does not compromise sterility or introduce variability. The Alfa Laval SB Micro Sampling Port addresses both concerns through a deliberately simple construction: a housing welded directly into the tank wall or pipework, a rubber plug positioned by a press screw, an o-ring, a retaining chain, and a closing cap. Fewer components mean fewer potential contamination points and faster visual confirmation that the assembly is correctly closed — a practical advantage in high-throughput production environments where aseptic micro-sampling needs to be routine rather than exceptional.

How the three mounting types differ — and when to use each

Mounting type selection is one of the first decisions specifiers face, and it has a direct bearing on installation quality. Type P is designed for welding onto a pipe wall, making it the standard choice for in-line pipework. Type PC targets extruded pipe ends equal to DN25 (1 inch), which suits installations where the port needs to sit flush at a pipe termination. Type T is configured for welding into a hole in a tank wall, providing direct tank access for fermentation vessels, storage tanks, or buffer tanks where mid-stream sampling from the vessel itself is required. Each type shares the same core housing geometry — dimensions across all three types are compact, with overall lengths ranging from 44.7 mm to 47.7 mm — so the choice is driven purely by the installation geometry, not by performance trade-offs.

Membrane seal material selection for temperature and application compatibility

The membrane seal is the single wetted elastomer in contact with the product stream, so material selection carries real consequences for both hygiene and operational range. Silicone membrane seals cover a temperature range of 1 °C to 110 °C, making them the preferred option where CIP cycles or elevated process temperatures are involved. Natural rubber membrane seals operate across 1 °C to 90 °C, which covers the majority of ambient and chilled brewing, dairy, and beverage applications. Both options are available at order; specifying the correct membrane seal at the outset avoids costly field changes later.

AISI 316L construction and hygienic design rationale

All product-wetted steel parts are manufactured in EN 1.4404 (AISI 316L), a grade chosen for its corrosion resistance in the acidic and alkaline process environments common across dairy, food, and beverage production. A 3.1 material certificate — providing mill-level traceability for wetted steel parts — is available on request and is increasingly required by quality assurance auditors in regulated production environments. The hygienic design philosophy keeps component count low by intent: every additional component is a potential cleaning challenge, and the SB Micro Sampling Port's construction is explicitly structured to make cleaning straightforward without the need for specialist tools or extended downtime.

Maximum operating pressure is rated at 6 bar, which comfortably covers typical tank and pipework pressures in brewery, dairy, food, and beverage applications. The chain-retained closing cap ensures the cap remains tethered during sampling, preventing contamination of the cap exterior and reducing the risk of it being set down on non-sterile surfaces — a small detail that reflects the broader hygienic design discipline built into this port.

Technische Details

  • Product-wetted steel parts: EN 1.4404 (AISI 316L)
  • 3.1 material certificate: available on request for wetted steel parts
  • Product-wetted elastomers: silicone or natural rubber membrane seal
  • Maximum operating pressure: 6 bar
  • Temperature range (silicone membrane seal): 1 °C to 110 °C
  • Temperature range (natural rubber membrane seal): 1 °C to 90 °C
  • Type P dimensions: A 44.7 mm, B 35 mm, C 30 mm, D 20 mm, E 25 mm
  • Type PC dimensions: A 46.2 mm, B 33 mm, C 30 mm, D 20 mm, E 25 mm
  • Type T dimensions: A 47.7 mm, B 38 mm, C 30 mm, D 20 mm, E 25 mm
  • Housing: socket design for direct welding into tank wall or pipework
  • Assembly components: housing, rubber plug, press screw, o-ring, chain, closing cap

Optionen und Konfigurationen

  • Type P — housing for welding onto a pipe wall; suits standard in-line pipework installations
  • Type PC — housing for welding onto extruded pipe ends equal to DN25 (1 inch); suited to pipe-end termination mounting
  • Type T — housing for welding into a hole in a tank wall; provides direct vessel access for aseptic micro-sampling from tanks
  • Silicone membrane seal — product-wetted elastomer rated for 1 °C to 110 °C operating range
  • Natural rubber membrane seal — product-wetted elastomer rated for 1 °C to 90 °C operating range
  • 3.1 material certificate — available on request for wetted AISI 316L steel parts, supporting traceability requirements in regulated production environments
Tanks and stainless steel tubes and pumps in an industrial setting.

Branchen

The Alfa Laval SB Micro Sampling Port is designed for brewery, dairy, food, and beverage production environments where hygienic design and sterile sample integrity are process requirements rather than optional extras. Aseptic micro-sampling under these conditions demands a port that can be installed directly into existing pipework or tank walls, cleaned without disassembly, and trusted to deliver representative results every time. Across food and beverage processing and dairy processing operations, the port fits wherever accurate mid-stream sampling is needed.

Erweiterte Sensorik und Steuerung für die Prozessoptimierung

Die Integration der Alfa Laval ThinkTop V50 und V70 in Ihre Ventilgruppen sichert maximale Verfügbarkeit und erhebliche Ressourceneinsparungen. Die 360-Grad-LED-Statusanzeige ermöglicht Bedienern die Echtzeit-Überwachung aller Fließwege aus jedem Winkel.

  • Ressourceneinsparungen: Pulse und Burst SeatClean reduzieren den CIP-Verbrauch um bis zu 95 %.
  • Schnelle Einrichtung: Auto-Setup und Live-Setup verkürzen die Inbetriebnahmezeit um bis zu 90 %.
  • Robust: Schutzklasse IP69K, -10 °C bis +60 °C, Nylon PA12 und Edelstahl 1.4301.
  • Einfache Integration: Unterstützt 24VDC PNP, AS-Interface und IO-Link. MTTF von 224 Jahren.
  • Universell: Direkt austauschbar mit ThinkTop Classic; passend für alle hygienischen Alfa Laval Stellantriebe.

Bereit, Ihren CIP-Rücklauf und Ihre Prozessabläufe zu optimieren?

Unsere Produkte
Alfa Laval Sensing and Control Think Top V50 and V70
Marcus Schmidt, Euroflow GmbH owner

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Als Alfa Laval Master Distributor in Süddeutschland liefert die Euroflow GmbH hochwertige Komponenten und Expertenlösungen für die Molkerei-, Brauerei-, Getränke-, Lebensmittel-, Kosmetik- und Pharmaindustrie. In den Postleitzahlgebieten 66-99 und 07-08 betreuen wir Baden-Württemberg, Bayern, Saarland, Rheinland-Pfalz, Hessen, Thüringen und Sachsen mit technischer Expertise.

Als Ihr kompetenter Partner für Systemintegration, Tankbau und Endkundenlösungen unterstützen wir Sie umfassend bei der Auswahl optimaler Ausrüstung für viskose Produkte und Reinigungsprozesse. Unser Fokus auf Pumpen, Ventile, Wärmetauscher und Tankequipment gewährleistet zuverlässige Prozessleistung.

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FAQ

Euroflow betreut Kunden in Süd- und Mitteldeutschland, in den Postleitzahlgebieten 66–99 und 07–08, und damit in den Bundesländern Baden-Württemberg, Bayern, Saarland, Rheinland-Pfalz, Hessen, Thüringen und Sachsen. Als kompetenter Partner für Tankbauer, Anlagenbauer, Systemlieferanten und Endkunden unterstützen wir bei der Auswahl und Auslegung von Systemen für die Verarbeitung viskoser Produkte sowie für Reinigungsanwendungen.

The port uses a rubber plug seated by a press screw and sealed with an o-ring to isolate the product stream until the moment of sampling, enabling samples to be taken under sterile conditions without exposing the process line to contamination. The closing cap is retained by a chain so it stays tethered and off non-sterile surfaces throughout the procedure, supporting aseptic technique at the point of use.

Yes — a 3.1 certificate covering the product-wetted steel parts, which are manufactured in EN 1.4404 (AISI 316L), is available on request and must be specified at the time of ordering. This level of material traceability is commonly required by quality assurance teams in dairy, food, and regulated beverage production environments.

Type T is the correct mounting type for welding into a hole in a tank wall, while Type P suits welding directly onto a pipe wall for in-line applications. If the installation point is an extruded pipe end equal to DN25, Type PC is the appropriate choice — all three types share the same core operating ratings, so the selection is determined entirely by installation geometry.

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