Alfa Laval OptiLobe Rotary Lobe Pump for Gentle Product Handling

Alfa Laval OptiLobe

The Alfa Laval OptiLobe rotary lobe pump delivers exceptional value for applications requiring gentle product treatment across dairy, food and beverage industries. This hygienic positive displacement pump combines versatility with dependable performance, enhancing both process flexibility and operational reliability. Built with an all-stainless steel exterior, the OptiLobe resists corrosion while maintaining the stringent hygienic standards your production demands. Its front-loading seal design simplifies maintenance, while the gentle pumping action preserves product integrity – particularly crucial for viscous or shear-sensitive materials. Available in multiple configurations with flow rates up to 77 m³/h and pressures up to 8 bar, the OptiLobe delivers cost-effective performance without compromising on quality or hygiene.

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How Rotary Lobe Pumps Preserve Product Quality

The Alfa Laval OptiLobe rotary lobe pump represents an ideal solution for processors who demand gentle product handling without compromising on hygiene or reliability. Its positive displacement design creates consistent, pulsation-minimized flow that maintains product integrity – crucial when pumping shear-sensitive materials like dairy products, food ingredients, and beverage formulations.

Hygienic Design Features for Food and Beverage Processing

Every component of the OptiLobe pump meets stringent hygienic design standards. The all-stainless steel construction includes W. 1.4404 (AISI 316L) for all product-contact parts, including the rotor case, front cover, rotors and rotor nuts. The pump's internal surface finish (Ra ≤ 0.8 µm) meets industry requirements for thorough cleaning, while the exterior stainless steel bearings, housing, canister and feet resist corrosion in demanding production environments. This comprehensive hygienic design extends to verified, effective Cleaning-in-Place (CIP) capabilities, allowing thorough sanitization without disassembly.

Front-Loading Seal Technology for Easier Maintenance

One of the OptiLobe's most valuable features is the Alfa Laval EasyFit front-loading seal. This innovative design allows maintenance personnel to quickly inspect or replace seals without disconnecting pipework – dramatically reducing downtime and maintenance costs. The OptiLobe offers multiple seal options, including single, single-flushed, and knife-edge shaft seals, giving processors flexibility to match their specific application requirements and operating conditions.

Connection Standards for Process Integration

The OptiLobe pump accommodates seamless integration into existing process systems through flexible connection options. Available with horizontal or vertical porting configurations, the pump can be optimally positioned to suit specific installation requirements and space constraints. Each model provides precise dimensions for ports, with sizes ranging from 25mm to 100mm depending on the model selected. This connection versatility ensures the OptiLobe integrates efficiently with your current piping standards while maximizing flow efficiency.

Installation Flexibility and Complete Package Options

Recognizing diverse installation needs, Alfa Laval offers the OptiLobe either as a bare shaft pump or as a complete package mounted on a baseplate with coupling, guard, gear motor and protective shroud. The plug-and-play design of the complete package minimizes installation time and complexity. For precision positioning, the baseplate can be fitted with adjustable stainless steel ball feet. This modularity extends to the pump's multiple configuration options across ten different pump head displacements built on five gearbox modules, ensuring the OptiLobe meets your specific process requirements.

Technical Details

  • Product-wetted steel parts: W. 1.4404 (316L)
  • Non-product-wetted parts: Stainless steel gear canister, baseplate, and coupling guard
  • Internal surface finish: Mechanical Ra ≤ 0.8 µm / 32 µin
  • Standard product-wetted elastomers: EPDM
  • Standard rotary seal face: Carbon
  • Standard stationary seal face: Stainless steel
  • Maximum process and CIP temperature: 130°C / 266°F
  • Maximum inlet pressure: 8 bar across all models
  • Flow capacity: Up to 77 m³/h
  • Differential pressure capability: Up to 8 bar
  • Available in 10 different pump head displacements
  • Built on five different gearbox modules
  • Extended 3-year warranty (when using genuine Alfa Laval spare parts)

Options and Configurations

  • Single mechanical shaft seal for standard applications
  • Single mechanical shaft seal with flush for additional seal protection
  • Innovative Knife Edge mechanical seal for specialized applications
  • Silicon Carbide/Carbon seal faces for enhanced durability
  • Silicon Carbide/Silicon Carbide seal faces for demanding processes
  • Tungsten Carbide/Tungsten Carbide seal faces available for Knife-Edge seals
  • Product-wetted elastomers in EPDM or FPM to match process needs
  • Heating and cooling front cover options for temperature-sensitive products
  • Horizontal or vertical port orientation to suit installation requirements
  • Protective stainless steel shroud covering coupling and motor
  • Baseplate with adjustable stainless steel ball feet for precise leveling

Motor Details

  • Gear motor, 4 poles, to IEC metric standard
  • 50/60 Hz operation
  • Suitable for frequency conversion
  • IP55 protection rating
  • Insulation class F
Tanks and stainless steel tubes and pumps in an industrial setting.

Industries

The Alfa Laval OptiLobe rotary lobe pump serves a diverse range of industries where gentle product handling and hygienic operation are paramount. It's particularly well-suited for dairy processing facilities handling sensitive products like yogurt, cream, and cheese ingredients. Food processing operations benefit from its ability to maintain product integrity while moving viscous materials, while beverage manufacturers rely on the pump's clean-in-place capabilities and low shear design. The OptiLobe is also utilized in home and personal care product manufacturing where product quality and consistent performance are essential.

Alfa Laval Sensing and Control Think Top V50 and V70

Advanced Sensing and Control for Process Optimisation

Integrating Alfa Laval ThinkTop V50 and V70 units into your valve clusters delivers maximum uptime and significant resource savings. Their 360° LED status indication gives operators real-time flow path monitoring from any angle.

  • Resource savings: Pulse and Burst SeatClean reduce CIP fluid consumption by up to 95%.
  • Fast setup: Auto-Setup and Live-Setup cut commissioning time by up to 90%.
  • Durable: IP69K rated, -10°C to +60°C, Nylon PA12 and 1.4301 stainless steel.
  • Easy integration: Supports 24VDC PNP, AS-Interface, and IO-Link. MTTF of 224 years.
  • Universal fit: Directly interchangeable with ThinkTop Classic; fits all Alfa Laval hygienic actuators.

Ready to optimise your CIP return and process flows?

Our products
Marcus Schmidt, Euroflow GmbH owner

Are you interested?

As an Alfa Laval Master Distributor in Southern Germany, Euroflow GmbH delivers premium components and expert solutions for the dairy, brewing, beverage, food, cosmetics and pharmaceutical industries. Operating across postal codes 66-99 and 07-08, we serve Baden-Württemberg, Bavaria, Saarland, Rhineland-Palatinate, Hesse, Thuringia and Saxony with dedicated technical expertise.

As your competent partner for system integration, tank construction and end-user solutions, we provide comprehensive support in selecting optimal equipment for viscous product handling and cleaning processes. Our focus on pumps, valves, heat exchangers and tank equipment ensures reliable process performance.

Contact us today for a personalised quote and discover how our technical expertise can optimise your operations.

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FAQ

Euroflow serves customers across southern and central Germany — covering postal code areas 66–99 and 07–08, spanning Baden-Württemberg, Bavaria, Saarland, Rhineland-Palatinate, Hesse, Thuringia, and Saxony. As an Alfa Laval Master Distributor for tank manufacturers, plant engineers, system suppliers, and end customers, we provide expert support in selecting and designing systems for viscous product handling and cleaning applications.

The OptiLobe's rotary lobe design provides low-shear operation that preserves product integrity – crucial for sensitive dairy, food, and beverage applications. Its positive displacement action delivers consistent flow with minimal pulsation, protecting product quality while maintaining precise process control.

The OptiLobe features Alfa Laval's EasyFit front-loading seal design, allowing quick inspection or replacement without dismantling pipework. This significantly reduces downtime during maintenance. Additionally, its robust construction with high-quality materials extends service intervals and overall equipment life.

Yes, the OptiLobe is designed for effective Cleaning-in-Place with verified results. It withstands CIP temperatures up to 130°C/266°F and features an internal surface finish of Ra ≤ 0.8 µm to prevent product buildup. The all-stainless steel construction meets stringent hygienic standards for food processing equipment.

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+49 721 / 470 518 – 10

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 info@euroflow.de