Alfa Laval Unique SSV Two Step Pneumatic Valves

Alfa Laval Unique SSV Two Step Pneumatic Valve

The Alfa Laval Unique SSV Two Step is a versatile two-step pneumatic valve engineered for precision dosing and high-accuracy filling applications. Utilizing a modular platform, this equipment features a single contact surface between the plug and seat to minimize contamination risks. For operations requiring exact volumes or the simultaneous drainage of two pipes, the two-stage filling capability ensures consistent performance by utilizing two-step valve operation to dampen water hammer. Its hygienic construction and compact footprint make it a reliable choice for facilities demanding optimized cleanability and soft, controlled pressure surge reduction.

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The Alfa Laval Unique SSV Two Step is a specialized two-step pneumatic valve designed to solve the challenges of rapid fluid displacement in hygienic lines. The valve utilizes an intermediate plug position within the actuator to manage flow in two distinct stages. This mechanical configuration is essential for precision dosing, where the final portion of a filling cycle must be slowed to reach an exact volume without overshooting. By controlling the speed and volume of the fluid transition, the valve manages kinetic energy to ensure product integrity throughout the cycle.

Water hammer mitigation in processing lines

To protect sensitive downstream equipment and piping infrastructure, the Unique SSV Two Step provides soft, controlled pressure surge reduction. The two-stage closing sequence acts as a dampening mechanism, preventing the force of water hammer that occurs when fluid flow is stopped abruptly. This function is vital in high-velocity filling applications where traditional single-stage valves might cause mechanical stress or seal failure. The actuator includes adjustable lifting height via spacer rings, allowing operators to match specific volumes and quantities to their exact process requirements.

Hygienic construction and seal integrity

Built as an extension of the Unique SSV platform, the Two Step version features a smooth inner valve body without crevices to ensure superior cleanability. Product safety is enhanced through a static seal leak detection system and a double lip seal that provides protection against full vacuum conditions. The valve seals are optimized for durability through a defined compression design, which extends service life by preventing over-stressing of the elastomers during high-frequency cycles. Whether configured as a shutoff valve with two ports or a changeover valve for draining two pipes at once, the design maintains strict hygiene across all configurations.

Technical Details

  • Product wetted steel parts: 1.4404 (316L)
  • Other steel parts: 1.4301 (304)
  • Inside surface finish: Bright (polished), Ra < 0.8 µm
  • Product wetted elastomers: EPDM (standard), HNBR, or FPM
  • Max inlet pressure: 10 bar (1000 kPa)
  • Temperature range: -10 °C to +140 °C (EPDM)
  • Valve sizes: DN40 to DN100
  • Actuator warranty: 5 year warranty on semi-maintainable units

Options and Configurations

  • One- or two-body configuration with easy-to-configure plugs and clamp rings
  • Shutoff valve with two to three working ports
  • Changeover valve with up to five ports for dual pipe drainage
  • Standard or high pressure actuator options available for specific ISO and DN sizes
  • Product wetted seals available in HNBR or FPM
  • Plug seals available in HNBR, FPM, or TR2 floating PTFE design
  • Control and indication via ThinkTop V-Series
  • External surface finish: Bright
  • Adjustable opening degree via removal of internal spacer rings
  • Pressure drop calculation available via Anytime configurator
  • Hygienic construction for precision dosing applications
Tanks and stainless steel tubes and pumps in an industrial setting.

Industries

The Alfa Laval Unique SSV Two Step serves critical roles across the hygienic manufacturing landscape, particularly in dairy processing and food processing facilities. By integrating this two-step pneumatic valve into automated lines, producers in the beverage processing and beer production sectors achieve high cleanability and precision. The unit is optimized to prevent pressure shocks in large-scale production through mechanical damping of water hammer.

Advanced Sensing and Control for Process Optimisation

Integrating Alfa Laval ThinkTop V50 and V70 units into your valve clusters delivers maximum uptime and significant resource savings. Their 360° LED status indication gives operators real-time flow path monitoring from any angle.

  • Resource savings: Pulse and Burst SeatClean reduce CIP fluid consumption by up to 95%.
  • Fast setup: Auto-Setup and Live-Setup cut commissioning time by up to 90%.
  • Durable: IP69K rated, -10°C to +60°C, Nylon PA12 and 1.4301 stainless steel.
  • Easy integration: Supports 24VDC PNP, AS-Interface, and IO-Link. MTTF of 224 years.
  • Universal fit: Directly interchangeable with ThinkTop Classic; fits all Alfa Laval hygienic actuators.

Ready to optimise your CIP return and process flows?

Our products
Alfa Laval Sensing and Control Think Top V50 and V70
Marcus Schmidt, Euroflow GmbH owner

Are you interested?

As an Alfa Laval Master Distributor in Southern Germany, Euroflow GmbH delivers premium components and expert solutions for the dairy, brewing, beverage, food, cosmetics and pharmaceutical industries. Operating across postal codes 66-99 and 07-08, we serve Baden-Württemberg, Bavaria, Saarland, Rhineland-Palatinate, Hesse, Thuringia and Saxony with dedicated technical expertise.

As your competent partner for system integration, tank construction and end-user solutions, we provide comprehensive support in selecting optimal equipment for viscous product handling and cleaning processes. Our focus on pumps, valves, heat exchangers and tank equipment ensures reliable process performance.

Contact us today for a personalised quote and discover how our technical expertise can optimise your operations.

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FAQ

Euroflow serves customers across southern and central Germany — covering postal code areas 66–99 and 07–08, spanning Baden-Württemberg, Bavaria, Saarland, Rhineland-Palatinate, Hesse, Thuringia, and Saxony. As an Alfa Laval Master Distributor for tank manufacturers, plant engineers, system suppliers, and end customers, we provide expert support in selecting and designing systems for viscous product handling and cleaning applications.

The valve utilizes an intermediate plug position inside the actuator to dampen the closing sequence. This two-stage operation provides soft, controlled pressure surge reduction, which manages the kinetic energy and protects the piping from mechanical shocks.

Yes, the degree of opening for the intermediate position can be adjusted by removing spacer rings inside the actuator. This mechanical adjustment allows the valve to match specific volumes and quantities for exact dosing and filling requirements.

The valve features few moving parts and a modular design to ensure easy dismantling and low maintenance costs. Furthermore, the semi-maintainable actuator is backed by a 5 year warranty, and the defined seal compression design extends service life.

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+49 721 / 470 518 – 10

Send a message

 info@euroflow.de