Alfa Laval Unique SSV ATEX Single Seat Valve

Alfa Laval Unique SSV ATEX Single Seat Valve

The Alfa Laval Unique SSV ATEX is a versatile pneumatic ATEX single seat valve engineered for safe process control in environments with an explosive atmosphere. This equipment features a single contact surface between the plug and seat to minimize contamination risks and ensure uninterrupted production. Its compact and hygienic design meets the stringent safety requirements of hazardous zones while maintaining the high process standards expected in modern manufacturing. By utilizing an intrinsically safe control unit, operators can manage complex fluid handling tasks with high reliability and low maintenance costs through a modular design.

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Reliable fluid handling with an ATEX single seat valve

The Alfa Laval Unique SSV ATEX delivers technical reliability for hazardous environments. The specific construction utilizes a single contact surface between the plug and the seat to reduce potential bacterial build-up. This streamlined flow path ensures that the equipment remains easy to clean, supporting hygienic integrity in sensitive applications. The pneumatic operation is remotely managed, protecting process lines against pressure peaks through smooth actuator movement and few moving parts. The valve is built on the well-proven Unique SSV platform, specifically certified for environments with explosive atmospheres.

Configuring the modular pneumatic shut-off valve

The valve bodies, plugs, and actuators are interchangeable, allowing for setups as either a shut-off valve with two to four ports or a change-over valve with up to six ports. This adaptability allows a single platform to serve multiple functions across a plant, which helps minimize spare parts requirements. The use of clamp rings for assembly facilitates rapid maintenance, while the yoke-connected actuator ensures a stable link to the valve body for long-term service life. The system is available in one-, two-, or three-body configurations to meet specific process demands.

Defined compression for seal durability

To maximize service intervals, the valve seals are optimized through a defined compression design. This engineering approach ensures that the elastomers, available in EPDM, HNBR, or FPM, maintain their integrity under high-pressure conditions up to 10 bar. By controlling the compression of the seals, the valve avoids the premature wear often associated with mechanical over-stressing. Furthermore, the semi-maintainable actuator is backed by a five-year warranty, reflecting the mechanical durability designed into the equipment. The internal surface finish is polished to Ra < 0.8 µm to prevent product adhesion and bacterial growth.

Technical Details

  • Product wetted steel parts: 1.4404 (316L)
  • Other steel parts: 1.4301 (304)
  • Inside surface finish: Bright polished Ra < 0.8 µm
  • Product wetted elastomers: EPDM (Standard)
  • Operating temperature range: -10 °C to +135 °C (EPDM)
  • Max inlet pressure: 1000 kPa (10 bar)
  • Valve sizes: DN 25 to DN 100

Options and Configurations

  • Shut-off valve configuration with two to four ports
  • Change-over valve configuration with up to six ports
  • Various plug positions including NO, NC, and A/A
  • Standard or high-pressure pneumatic actuators
  • External surface finish bright
  • Product wetted seals in HNBR or FPM with temperature range 10 °C to +135 °C for ATEX versions
  • ThinkTop Basic Intrinsically Safe control and indication
  • 3-A hygienic standard certified
  • ATEX certified for hazardous environments
Tanks and stainless steel tubes and pumps in an industrial setting.

Industries

The Alfa Laval Unique SSV ATEX serves dairy processing, food processing, and beverage production facilities where explosive dust or vapors require certified safety equipment. This ATEX single seat valve manages hygienic manufacturing while complying with stringent hazardous zone protocols. It provides reliable flow control across pharmaceutical production and brewery operations.

Advanced Sensing and Control for Process Optimisation

Integrating Alfa Laval ThinkTop V50 and V70 units into your valve clusters delivers maximum uptime and significant resource savings. Their 360° LED status indication gives operators real-time flow path monitoring from any angle.

  • Resource savings: Pulse and Burst SeatClean reduce CIP fluid consumption by up to 95%.
  • Fast setup: Auto-Setup and Live-Setup cut commissioning time by up to 90%.
  • Durable: IP69K rated, -10°C to +60°C, Nylon PA12 and 1.4301 stainless steel.
  • Easy integration: Supports 24VDC PNP, AS-Interface, and IO-Link. MTTF of 224 years.
  • Universal fit: Directly interchangeable with ThinkTop Classic; fits all Alfa Laval hygienic actuators.

Ready to optimise your CIP return and process flows?

Our products
Alfa Laval Sensing and Control Think Top V50 and V70
Marcus Schmidt, Euroflow GmbH owner

Are you interested?

As an Alfa Laval Master Distributor in Southern Germany, Euroflow GmbH delivers premium components and expert solutions for the dairy, brewing, beverage, food, cosmetics and pharmaceutical industries. Operating across postal codes 66-99 and 07-08, we serve Baden-Württemberg, Bavaria, Saarland, Rhineland-Palatinate, Hesse, Thuringia and Saxony with dedicated technical expertise.

As your competent partner for system integration, tank construction and end-user solutions, we provide comprehensive support in selecting optimal equipment for viscous product handling and cleaning processes. Our focus on pumps, valves, heat exchangers and tank equipment ensures reliable process performance.

Contact us today for a personalised quote and discover how our technical expertise can optimise your operations.

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FAQ

Euroflow serves customers across southern and central Germany — covering postal code areas 66–99 and 07–08, spanning Baden-Württemberg, Bavaria, Saarland, Rhineland-Palatinate, Hesse, Thuringia, and Saxony. As an Alfa Laval Master Distributor for tank manufacturers, plant engineers, system suppliers, and end customers, we provide expert support in selecting and designing systems for viscous product handling and cleaning applications.

The valve is typically controlled using an Alfa Laval ThinkTop Basic Intrinsically Safe unit. This allows for remote pneumatic operation while maintaining compliance with strict ATEX standards for explosive gas or dust environments.

Yes, the modular design supports various configurations including a shut-off valve with two to four ports or a change-over valve with up to six ports. This flexibility is supported by easy-to-configure bodies, plugs, and actuators.

Seal durability is achieved through a defined compression design that ensures elastomers like EPDM, HNBR, or FPM are not over-stressed during operation. This optimization extends service life and ensures reliable performance under pressures up to 10 bar.

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+49 721 / 470 518 – 10

Send a message

 info@euroflow.de