Alfa Laval MultiJet rotary jet head tank cleaning units

Alfa Laval MultiJet rotary jet head tank cleaning units

The Alfa Laval MultiJet series covers rotary jet head tank cleaning across a wide range of industrial vessel sizes, from 15 m³ tanks on the MultiJet 25 up to 500 m³ vessels on the MultiJet 40 and MultiJet 45. Each unit combines pressure and flow to produce high-impact cleaning jets that rotate in a repeatable, reliable 360-degree pattern, covering the entire tank interior surface without manual entry.

Cleaning time drops by 60% compared to manual methods, and cleaning costs fall by up to 70%. Nozzle diameters are selectable to match the required throw length and flow rate at the desired operating pressure. All models self-lubricate using the cleaning fluid itself, with no external lubricant required.

The MultiJet series carries ATEX Category 1 certification for Zone 0/20 installations under Directive 2014/34/EU, which qualifies the units for use in explosive atmospheres. For chemical processing, ethanol production, starch handling, pulp and paper, and a range of other industrial sectors, the MultiJet provides a configurable, documentable, and safety-compliant tank cleaning solution.

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The Alfa Laval MultiJet series operates on a geared rotation principle that sets it apart from static spray balls and simpler rotating heads. Cleaning fluid pressure drives the nozzles through a mechanically geared rotation around both the vertical and horizontal axes at the same time. This produces a cleaning pattern that starts coarsely distributed on the first cycle, then grows progressively denser with each subsequent cycle until the full pattern is complete. Once that full pattern is reached, the unit restarts the sequence. The outcome is thorough, repeatable surface coverage with a low volume of cleaning media.

How geared rotation covers the full tank interior

In the first pass, the jets lay out a sparse grid across the tank wall. Each additional cycle fills in the gaps, steadily closing the distance between impact lines. By the time the complete pattern is reached, the entire interior surface — including heads, walls, and bottom — has been struck by the jet stream. This mechanically defined progression keeps the coverage geometry consistent from cycle to cycle, which matters for process validation and audit documentation.

Nozzle configuration and throw length for industrial tank cleaning

All MultiJet models accept interchangeable nozzle sets. The MultiJet 25 is available with nozzle diameters of 4 x Ø5.5 mm, 4 x Ø4.6 mm, and 4 x Ø3.9 mm, giving a maximum throw length of 9–14 m and an impact throw length of 4–8 m at operating pressures between 3 and 8 bar. The MultiJet 40 supports both 2-nozzle and 4-nozzle configurations: the 2-nozzle version reaches a maximum throw length of 22–31 m with impact throw of 11–18 m, while the 4-nozzle version gives 8–17 m maximum throw and 4–10 m impact throw. The MultiJet 45 runs in a 4-nozzle configuration with nozzle options of 4 x Ø10 mm, 4 x Ø8 mm, 4 x Ø7 mm, and 4 x Ø6 mm, covering a maximum throw of 8–17 m and impact throw of 4–10 m at pressures between 3 and 12 bar.

Choosing the correct nozzle diameter sets the balance between jet impact force, throw length, and total flow rate for a given supply pressure. Performance charts for each model plot flow rate, impact throw length, and cleaning time against inlet pressure across all nozzle options, so engineers can match the unit to actual tank geometry and CIP supply conditions.

TRAX simulation for the MultiJet 40

For the MultiJet 40, Alfa Laval offers TRAX — a simulation tool that models how the unit performs inside a specific tank or vessel geometry. TRAX calculates wetting intensity, pattern mesh width, and cleaning jet velocity across the tank interior. This output is used to find the optimal mounting position and the right combination of flow rate, operating time, and pressure for the application. A TRAX simulation is available on request at no charge, and the results can serve as reference documentation for tank cleaning validation programmes.

Solid-particle recirculation on the MultiJet 45

The MultiJet 45 is built to handle CIP media containing solid particles up to 3 mm in size, which allows recirculation of the cleaning liquid without pre-filtering fine suspended material. This makes the unit compatible with CIP systems where the return media carries residual solids from the tank being cleaned. Particles above 3 mm must be kept out of the supply line, as they can cause increased wear to the internal gearing. A filter in the supply line is recommended regardless of particle content.

Rotacheck process validation

The MultiJet 25 and MultiJet 40 are compatible with Alfa Laval Rotacheck, a system for validating the cleaning process. Rotacheck records that the unit completed its rotation cycle correctly during each cleaning run, producing data suitable for regulatory and audit requirements in industries where cleaning process documentation is mandatory.

Self-lubrication and materials of construction

All MultiJet units are self-lubricating: the cleaning fluid lubricates the internal gearing and rotating components directly. No external lubricant is introduced, which cuts a potential contamination source and lowers maintenance requirements. The MultiJet 25 is built from 316L stainless steel (UNS S31603), Duplex steel (UNS N31803 and UNS S21800), EPDM, PEEK, PVDF, and PFA — with the polymer components carrying FDA compliance 21CFR§177. The MultiJet 40 and MultiJet 45 use 316L stainless steel alongside PTFE, PEEK, ETFE, FPM, and TFM. Maximum operating temperature across all models is 95 °C, with a maximum ambient temperature of 140 °C.

Technical Details

  • MultiJet 25 — tank capacity range: 15–150 m³
  • MultiJet 40 — tank capacity range: 50–500 m³
  • MultiJet 45 — tank capacity up to 500 m³
  • Cleaning pattern: 360-degree, successively denser geared rotation
  • MultiJet 25 — max throw length: 9–14 m; impact throw length: 4–8 m
  • MultiJet 25 — working pressure: 3–8 bar; recommended pressure: 5–6.5 bar
  • MultiJet 40 (2 nozzles) — max throw length: 22–31 m; impact throw length: 11–18 m
  • MultiJet 40 (2 nozzles) — working pressure: 2–12 bar; recommended pressure: 5–10 bar
  • MultiJet 40 (4 nozzles) — max throw length: 8–17 m; impact throw length: 4–10 m
  • MultiJet 40 (4 nozzles) — working pressure: 3–12 bar; recommended pressure: 5–6.5 bar
  • MultiJet 45 (4 nozzles) — max throw length: 8–17 m; impact throw length: 4–10 m
  • MultiJet 45 (4 nozzles) — working pressure: 3–12 bar; recommended pressure: 5–6.5 bar
  • Max working temperature: 95 °C
  • Max ambient temperature: 140 °C
  • MultiJet 25 — weight: 5.1 kg
  • MultiJet 40 (2 nozzles) — weight: 6.5 kg
  • MultiJet 40 (4 nozzles) — weight: 6.1 kg
  • MultiJet 45 (4 nozzles) — weight: 6.1 kg
  • MultiJet 25 — connections: 1″ Rp (BSP) or NPT female thread
  • MultiJet 40 — connections: 1½″ Rp (BSP) or 1½″ NPT female thread
  • MultiJet 45 — connections: 1½″ Rp (BSP) male, 1½″ NPT male, adapter connection
  • MultiJet 25 — exterior surface finish: glass blasted
  • MultiJet 40 — exterior surface finish: glass blasted
  • MultiJet 45 — exterior surface finish: mat
  • Lubrication: self-lubricating with cleaning fluid; no external lubricant
  • MultiJet 25 materials: 316L (UNS S31603), Duplex steel (UNS N31803), Duplex steel (UNS S21800), EPDM, PEEK, PVDF, PFA
  • MultiJet 40 and MultiJet 45 materials: 316L (UNS S31603), PTFE, PEEK, ETFE, FPM, TFM
  • MultiJet 25 polymer components: FDA compliance 21CFR§177 for EPDM, PEEK, PVDF, PFA
  • MultiJet 45 — max particle size in CIP media: 3 mm
  • Cleaning speed improvement vs manual: 60% faster
  • Cleaning cost reduction: up to 70%
  • Available certifications: 2.1 material certificate, ATEX

Options and Configurations

  • MultiJet 25 nozzle options: 4 x Ø5.5 mm, 4 x Ø4.6 mm, or 4 x Ø3.9 mm
  • MultiJet 40 nozzle count: 2-nozzle configuration or 4-nozzle configuration
  • MultiJet 40 (4-nozzle) nozzle options: 4 x Ø8 mm, 4 x Ø7 mm, or 4 x Ø6 mm
  • MultiJet 40 (2-nozzle) nozzle options: 2 x Ø10 mm, 2 x Ø9 mm, 2 x Ø8 mm, or 2 x Ø7 mm
  • MultiJet 45 nozzle options: 4 x Ø10 mm, 4 x Ø8 mm, 4 x Ø7 mm, or 4 x Ø6 mm
  • Nozzle diameter selection sets jet impact length and flow rate for the target pressure
  • MultiJet 25 inlet pressure range: 3–8 bar (recommended 5–6.5 bar)
  • MultiJet 40 inlet pressure range: 2–12 bar (configuration-dependent)
  • MultiJet 45 inlet pressure range: 3–12 bar (recommended 5–6.5 bar)
  • MultiJet 25 connections: 1″ Rp (BSP) or NPT female thread
  • MultiJet 40 and MultiJet 45 connections: 1½″ Rp (BSP), 1½″ NPT, or adapter connection
  • TRAX simulation tool available for MultiJet 40 to model wetting intensity and jet velocity in specific vessel geometries
  • Rotacheck cleaning process validation compatible with MultiJet 25 and MultiJet 40
  • ATEX Category 1 certification — Zone 0/20 (gas and dust), Directive 2014/34/EU
  • 2.1 material certificate available for all models
  • FDA compliance 21CFR§177 for MultiJet 25 polymer components (EPDM, PEEK, PVDF, PFA)
Alfa Laval Prozesstechnik Edelstahl-Rohrleitungssystem und Wärmetauscher

Industries

The Alfa Laval MultiJet rotary jet head series is used across chemical processing, ethanol and starch production, pulp and paper manufacturing, oil and transportation, and home care production. Where vessels hold aggressive residues or operate under hazardous classifications, the MultiJet's ATEX approval and Rotacheck compatibility make it a primary choice. Food processing and beverage processing operations requiring consistent hygiene without confined-space entry use the MultiJet series across diverse tank capacities.

Advanced Sensing and Control for Process Optimisation

Integrating Alfa Laval ThinkTop V50 and V70 units into your valve clusters delivers maximum uptime and significant resource savings. Their 360° LED status indication gives operators real-time flow path monitoring from any angle.

  • Resource savings: Pulse and Burst SeatClean reduce CIP fluid consumption by up to 95%.
  • Fast setup: Auto-Setup and Live-Setup cut commissioning time by up to 90%.
  • Durable: IP69K rated, -10°C to +60°C, Nylon PA12 and 1.4301 stainless steel.
  • Easy integration: Supports 24VDC PNP, AS-Interface, and IO-Link. MTTF of 224 years.
  • Universal fit: Directly interchangeable with ThinkTop Classic; fits all Alfa Laval hygienic actuators.

Ready to optimise your CIP return and process flows?

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Alfa Laval Sensing and Control Think Top V50 and V70
Marcus Schmidt, Euroflow GmbH owner

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As an Alfa Laval Master Distributor in Southern Germany, Euroflow GmbH delivers premium components and expert solutions for the dairy, brewing, beverage, food, cosmetics and pharmaceutical industries. Operating across postal codes 66-99 and 07-08, we serve Baden-Württemberg, Bavaria, Saarland, Rhineland-Palatinate, Hesse, Thuringia and Saxony with dedicated technical expertise.

As your competent partner for system integration, tank construction and end-user solutions, we provide comprehensive support in selecting optimal equipment for viscous product handling and cleaning processes. Our focus on pumps, valves, heat exchangers and tank equipment ensures reliable process performance.

Contact us today for a personalised quote and discover how our technical expertise can optimise your operations.

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FAQ

Euroflow serves customers across southern and central Germany — covering postal code areas 66–99 and 07–08, spanning Baden-Württemberg, Bavaria, Saarland, Rhineland-Palatinate, Hesse, Thuringia, and Saxony. As an Alfa Laval Master Distributor for tank manufacturers, plant engineers, system suppliers, and end customers, we provide expert support in selecting and designing systems for viscous product handling and cleaning applications.

TRAX models performance inside a specific vessel by calculating wetting intensity, pattern mesh width, and cleaning jet velocity. The output identifies the optimal mounting position and the combination of industrial tank cleaning flow, pressure, and time needed for full coverage. A TRAX simulation is free and available upon request.

ATEX Category 1 under Directive 2014/34/EU permits installation in Zone 0 and Zone 20, where explosive atmospheres are continuously present. MultiJet models carry marking II 1G Ex h IIC for gas and II 1D Ex h IIIC for dust, qualifying them for safe operation inside flammable or combustible storage tanks. Surface temperature ratings are specified between 85 °C and 175 °C for gas and up to 140 °C for dust environments.

The MultiJet 45 is designed to handle CIP media with particles up to 3 mm in size, allowing recirculation without immediate pre-filtering of fine solids. Particles larger than 3 mm must be excluded to prevent internal wear, so installing a supply line filter remains recommended standard practice. Other models like the MultiJet 25 require fully filtered media to protect inner mechanisms from damage.

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