ensaline b Alfa Laval hygienic agitator

Alfa Laval EnSaLine B hygienic agitator

The Alfa Laval EnSaLine B is a hygienic bottom-mounted agitator built for demanding mixing and agitation duties in atmospheric and pressurised tanks. Designed to raise the bar for agitator performance, it delivers exceptional energy efficiency alongside gentle, thorough product treatment — making it the right choice for producers who cannot compromise on yield, hygiene, or uptime.

At the heart of the EnSaLine B is a fully flushable design with a hygienic seal housing and no internal mounting flange. This architecture supports outstanding cleanability, making the unit well-suited for sterile and aseptic applications. The cartridge-based shaft seal allows one technician to complete service from outside the tank in under 30 minutes — without tools, without tank entry. For operations running continuous or high-frequency production cycles, that means faster turnaround and lower labour cost. The EnSaLine B is also prepared for wireless condition monitoring, supporting smarter maintenance planning across your facility.

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The EnSaLine B is a hygienic bottom-mounted agitator engineered to meet the strictest demands of sanitary processing. Where conventional agitators require tank entry for seal replacement or struggle with cleanability in tight geometries, the EnSaLine B addresses both challenges through deliberate design. The result is a unit that integrates seamlessly into hygienic tank systems while reducing the maintenance burden on operations teams.

How does the EnSaLine B cartridge seal system work?

The shaft seal is housed in a single replaceable cartridge that contains all seals and bearings. During maintenance, the shaft remains securely fixed inside the unit. There is no need for the technician to enter the tank. Seals and O-rings can be exchanged from the outside. This approach eliminates contamination risk during service and keeps downtime to a minimum. For facilities with strict hygiene protocols, this is a significant operational advantage.

What makes the EnSaLine B suitable for aseptic and sterile tank applications?

The internal design is fully flushable, with no mounting flange inside the tank and a hygienic seal housing that leaves no dead zones where product or cleaning media can accumulate. The seal housing supports SIP sterilisation at temperatures up to 150°C, and the flush media inlet accommodates temperatures up to 140°C. Operating temperature range spans -10°C to 95°C. These characteristics make the EnSaLine B directly applicable to sterile storage, UHT product tanks, and aseptic mixing duties where residual contamination is unacceptable.

EnSaFoil impellers for gentle product treatment

The EnSaLine B is equipped with EnSaFoil™ impellers available in two- or three-blade configurations. These impellers are designed to handle sensitive products gently — minimising shear and mechanical stress while maintaining homogeneity. This makes the agitator appropriate for applications such as drinking yoghurt, fruit mix tanks, flavoured milk, syrup solutions, powder dispersions, and fluids containing particles. The impeller geometry also supports heat transmission duties, circulating media in tanks fitted with dimple jackets for cooling or heating.

Does the EnSaLine B meet food-grade and pharmaceutical compliance standards?

The EnSaLine B meets EU and US standards including EHEDG, USDA, FDA, and 3-A Sanitary Standards. Product-wetted steel parts are manufactured from AISI 316L as standard. Surface finishes are specified by application type: Ra < 0.8 μm for hygienic food-grade use, Ra < 0.51 μm polished or Ra < 0.38 μm electro-polished for UltraPure pharmaceutical duty, and Ra < 3.2 μm for industrial use. Elastomer options include EPDM, FKM, and FFKM to match the chemical and thermal requirements of the process.

Condition monitoring and industrial connectivity

The EnSaLine B is prepared for industrial connectivity to support condition monitoring. An optional condition monitor accessory can be added to track the health of the agitator during operation. This capability supports predictive maintenance strategies, reducing the risk of unplanned downtime and extending service intervals. The unit is designed so that connectivity hardware can be integrated without modifying the core assembly.

Technical Details

  • Product-wetted steel parts: AISI 316L (standard); special alloys on request
  • External steel parts: AISI 304
  • Inside surface finish — Industrial: Ra < 3.2 μm / 126 μi (brushed or shot peened)
  • Inside surface finish — Hygienic Food: Ra < 0.8 μm / 32 μi (polished)
  • Inside surface finish — UltraPure: Ra < 0.51 μm / 20 μi (polished) or Ra < 0.38 μm / 15 μi (electro-polished)
  • Product-wetted elastomers: EPDM, FKM, or FFKM
  • Rotary seal face: Carbon or Silicon Carbide
  • Stationary seal face: Silicon Carbide
  • Operating temperature range: -10°C to 95°C
  • Flush media max temperature: 140°C
  • SIP temperature: max 150°C
  • Seal pressure range: -1 to 6 bar / -14.5 to 87 psi (CWS single-acting and CD double-acting)
  • Impeller type: EnSaFoil™ with two or three blades
  • Mounting: bottom-mounted; welding flange required (ordered separately)
  • Compliance: EHEDG, USDA, FDA, 3-A Sanitary Standards
  • Housing sizes: A30 and A45
  • Maintenance: tool-free cartridge access; single technician; no tank entry required

Options and Configurations

  • Pharma (UltraPure), Food, or Industrial version — select surface finish and compliance level to match application requirements
  • Welding flange — mandatory accessory, ordered separately to suit tank geometry
  • Stainless steel shroud for gear motor — protects the drive unit in demanding hygienic environments
  • Various surface treatments for gear motor per DIN EN ISO 12944-2
  • Various elastomer materials or shaft seal face combinations — EPDM, FKM, or FFKM to match process chemistry
  • Special alloy on request for non-standard product contact materials
  • Various documentation packages — to support regulatory submissions and audit requirements
  • Condition monitor accessory — enables wireless condition monitoring for predictive maintenance in food processing and pharmaceutical production
  • Service tools for maintenance — available as a complete service kit
  • Spare part kits including complete replacement cartridge — minimises downtime during scheduled service

Motor Details

  • Motor standard: IEC or NEMA
  • Ingress protection: IP55 (standard) or IP66
  • Efficiency class: IE3 (standard) or IE4
  • Gearbox: high-efficiency premium gearbox
  • Frequency: 50 Hz and 60 Hz versions available
  • Voltage: adapted to local supply requirements
  • Optional stainless steel shroud for gear motor available
  • Surface treatments for gear motor: various options per DIN EN ISO 12944-2
Tanks and stainless steel tubes and pumps in an industrial setting.

Industries

The Alfa Laval EnSaLine B hygienic bottom-mounted agitator serves producers across dairy processing, food and beverage processing, pharmaceutical production, and biotechnology. Its compliance with EHEDG, FDA, USDA, and 3-A standards makes it a reliable choice for any facility operating under strict hygiene regulations. From milk storage and yoghurt mix tanks to sterile pharmaceutical vessels, the EnSaLine B is engineered to meet the mixing and agitation demands of the most process-critical environments.

Alfa Laval Sensing and Control Think Top V50 and V70

Advanced Sensing and Control for Process Optimisation

Integrating Alfa Laval ThinkTop V50 and V70 units into your valve clusters delivers maximum uptime and significant resource savings. Their 360° LED status indication gives operators real-time flow path monitoring from any angle.

  • Resource savings: Pulse and Burst SeatClean reduce CIP fluid consumption by up to 95%.
  • Fast setup: Auto-Setup and Live-Setup cut commissioning time by up to 90%.
  • Durable: IP69K rated, -10°C to +60°C, Nylon PA12 and 1.4301 stainless steel.
  • Easy integration: Supports 24VDC PNP, AS-Interface, and IO-Link. MTTF of 224 years.
  • Universal fit: Directly interchangeable with ThinkTop Classic; fits all Alfa Laval hygienic actuators.

Ready to optimise your CIP return and process flows?

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Marcus Schmidt, Euroflow GmbH owner

Are you interested?

As an Alfa Laval Master Distributor in Southern Germany, Euroflow GmbH delivers premium components and expert solutions for the dairy, brewing, beverage, food, cosmetics and pharmaceutical industries. Operating across postal codes 66-99 and 07-08, we serve Baden-Württemberg, Bavaria, Saarland, Rhineland-Palatinate, Hesse, Thuringia and Saxony with dedicated technical expertise.

As your competent partner for system integration, tank construction and end-user solutions, we provide comprehensive support in selecting optimal equipment for viscous product handling and cleaning processes. Our focus on pumps, valves, heat exchangers and tank equipment ensures reliable process performance.

Contact us today for a personalised quote and discover how our technical expertise can optimise your operations.

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FAQ

Euroflow serves customers across southern and central Germany — covering postal code areas 66–99 and 07–08, spanning Baden-Württemberg, Bavaria, Saarland, Rhineland-Palatinate, Hesse, Thuringia, and Saxony. As an Alfa Laval Master Distributor for tank manufacturers, plant engineers, system suppliers, and end customers, we provide expert support in selecting and designing systems for viscous product handling and cleaning applications.

Yes. The cartridge-based seal design allows one technician to replace all seals and O-rings from outside the tank, with the shaft remaining securely fixed throughout. Alfa Laval states that service can be completed in under 30 minutes without any tools.

For food-grade hygienic applications, product-wetted surfaces are polished to Ra < 0.8 μm. For UltraPure pharmaceutical duty, surfaces are polished to Ra < 0.51 μm or electro-polished to Ra < 0.38 μm. Industrial configurations use brushed or shot-peened finishes at Ra < 3.2 μm.

The EnSaLine B meets EHEDG, USDA, FDA, and 3-A Sanitary Standards, covering both EU and US regulatory requirements. This certification base supports deployment in dairy, food, beverage, biotechnology, and pharmaceutical production environments.

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+49 721 / 470 518 – 10

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 info@euroflow.de